Cidaut together with the partners of Avangard European project is trying to get the answer to this challenging question. One of the objectives of the project is to design an electric vehicle assembly line, with 90% cost reduction relative to a standard carmaker assembly line, to produce modular four wheels electric vehicles and e-bikes.
In order to obtain the ambitious target, IFEVS, as vehicle designer, has adopted a modular solution based on high strength steel tubular design, with highly automated 3D laser cutting and bending processes that have been properly though to avoid mistakes during assembly phase. The manufacturing process also implies the use of innovative 3D printing solutions for both metallic and plastic parts, and also the purchasing and assembly process is controlled by block-chain and cybersecurity solutions to warranty the low cost and efficiency of the project.
Cidaut’s contribution to the project is related to the security of the occupants and also of the vulnerable road users. In the case of the occupant and smart front end has been designed to maximize the energy absorbed and also the passenger spaces has been reinforced to avoid any significant deformation and finally an specific restraint system has been developed adopted to the particularities of these vehicles. In the case of the vulnerable road users’ protection, active and passive measures have been adopted. In the case of the passive solutions the front of the vehicle has been analysed to create “soft” surfaces. In the case of the active, artificial intelligent solutions are being applied to identify vulnerable road users and advice the driver or brake automatically.
Avangard project has completed two out of three years and it is expected that the final answer to the initial question will be yes.
The research leading to these results received funding from the European Union (EU) project Avangard (GA #869986)